Municipal

Rehabilitate Concrete Manholes With Centrifugally Cast 'Permacast'

How to fix manhole corrosion

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Microbiologically Induced Corrosion (MIC) corrodes sewer and sanitary manholes. The corrosion on the concrete occurs when hydrogen sulfide gas (H2S) is converted into sulfuric acid (H2SO4) by Thiobacillus bacteria that grow on the concrete surfaces above wastewater flows.

This video shows the relining and restoration of a corroded manhole using AP/M Permaform’s centrifugally cast Permacast product.

AP/M Permaform relining demonstration in Langley, British Columbia in August 2011:

The end of the video shows a green/blue color in the new concrete manhole lining. This color indicates that the Permacast liner contains ConShield, the anti-bacterial protection agent proven to prevent the growth of the anaerobic Thiobacillus bacteria that creates sulfuric acid and causes MIC corrosion.

Air Valve Training For Epcor From A.R.I. Manager

Martech’s Derek Traquair brought ARI Air Valve’s Joel Sheinfeld from Israel to Strathmore to review the air release valves used on the East Calgary Regional Water Line and the Strathmore Water and Sewer System.

Jason Dastou, Epcor site manager, was appreciative for the training visit. They covered maintenance of the ARI D-060 and other ARI air release valves in the Epcor Strathmore system during Joel’s visit.

“The guys had positive remarks on the meeting [with Joel],” writes Jason. “Two of our three team members are relatively new to the industry with only a couple years experience, so this gave them more confidence with the products they’re responsible for. I am sure other Epcor sites would find the same value.”

ARI D-023 combination air-release and vacuum air valve on wastewater transfer line in Alberta.

ARI D-023 combination air-release and vacuum air valve on wastewater transfer line in Alberta.

Martech is Canada’s master distributor of ARI air release and combination air valves. Municipalities and water service utilities use air valves on their pipelines to add or release air to the flow in the pipe. Having the right amount of air in the line prevents collapse, air-blocked lines and leaking.

As ARI Air Valve’s North American Sales Manager, Joel travels extensively to conduct training seminars and sales meetings for cities, contractors, distributors and end users. Thank you Joel for making Calgary and Strathmore a priority this season!

Stop Groundwater Infiltration And Leaks In Water System

In the spring of 2009, the community of Redwood Meadows, Alberta contracted MPE Engineering to solve their aging below-grade infrastructure that was deteriorating due to a high groundwater table. Martech’s Derek Traquair helped the engineers at MPE find their solution in Prime Resins manhole chamber sealing grout and PSI Riser-Wrap heat shrink sleeves for manhole barrel joints

Problem One: groundwater infiltration in leaking manholes entering the sewer treatment system

The large amount of groundwater infiltration was entering in to the sanitary system and creating extra treatment costs for Redwood Meadows. In some cases, the deterioration was so much that the entire chamber would need to be replaced, but the majority of chambers were able to be rehabilitated using Prime Resins 920, Prime Resins Oakum and certified installation techniques.

Derek Traquair from Martech and a local certified Prime Resins applicator developed a cost-effective solution. Originally, five manhole chambers were marked for rehabilitation. The first project went so well that Redwood Meadows extended the contract to include the rest of the leaking chambers.

In the end, ten leaking manhole chambers were completely sealed with Prime Resins sealing grout. Derek was on hand to get some pictures and answer technical questions from MPE Engineering and the community, providing local support and value in the field.

Problem Two: Preventing Future Groundwater Infiltration

MPE and Redwood Meadows also contracted Tyson Construction to install a replacement sewer main and manhole chambers to replace the ones that had suffered the worst deterioration. In order to prevent infiltration problems from happening again, MPE specified the use of PSI Riser-Wrap heat-shrink polyethylene sleeves to be wrapped around the manhole joints.

Tyson and MPE contacted Derek again to help them with their first installation and show the crews how to install the Riser-Wrap as effectively as possible. Derek worked with the Tyson crew in sealing their first chamber. Tyson Construction was then able to seal the rest of the chambers preventing groundwater problems in the future!

Take a look at MPE Engineering’s Mark Steffler’s comments on this project!

PSI Riser-Wrap Used To Create "Tight" Manhole Chambers

Riser-Wrap around the entire manhole chamber to seal against water infiltration. 

Riser-Wrap around the entire manhole chamber to seal against water infiltration.

 

The East Calgary Regional Waterline is a 42 kilometer pipeline intended to supply clean, treated drinking water to southern Alberta communities such as Chestermere and Strathmore. As construction nears completion, groundwater infiltration is starting to occur in below-grade manhole chambers built in areas with high water tables.

When groundwater floods manhole chambers, pipeline maintenance becomes much more expensive.  The water has to be vacuumed out before a crew can enter the chamber and do their work!

The choice: fix it now or fix it later

Design engineers identified locations on the pipeline that would experience substantial groundwater infiltration. Rather than bother with costly remedies to post-construction water leaks and infiltration issues, they consulted with Martech’s technical sales team and decided to include PSI Riser-Wrap in their contract specification requirements for “water-tight” manhole chambers.

The “tight” chambers were achieved by applying Pipeline Seal and Insulator (PSI) Riser-Wrap around the entire chamber. This complete seal will prevent infiltration through the joints as well as weeping infiltration through the concrete itself. Martech trained contractor personnel in applying the product and proper installation techniques.

Once the project started, a fresh challenge arose. A steel safety cage was required to prevent trench walls from sloughing back on the excavation. This cage only left 30cm of clearance for crews to install the Riser-Wrap!

How did they seal the chambers with Riser-Wrap only 30cm of available clearance?

After consulting with PSI technical experts, a solution was devised:

1.Primer was applied using a long handled roller by personnel on top of the chamber.
2.Next, four strips of 280mm wide Riser-Wrap were used per rotation around the chamber, one on each of the four sides.
3.Riser-Wrap Joiner Strips were used to hold each of the sections of Riser-Wrap together.
4.A propane torch with a handle extension was used to apply heat to the Riser-Wrap and bond it to the primer and chamber exterior.
5.To ensure a positive bond to the concrete, an installing contractor accessed the narrow area between the cage and the chamber to smooth out the edges of the Riser-Wrap.

In all, 12 rolls of PSI Riser-Wrap were needed to put one of the dry chambers into service. Martech was pleased to work with the finest Alberta engineers, contractors and distributors on this project.

Will Riser-Wrap work for your underground infrastructure?

Contact Martech’s Infrastructure Sales team and ask if Riser-Wrap is the right choice to seal your project’s below-grade chambers.

Groundwater Infiltration Prevented By Prime Resins And PSI Riser-Wrap Seals

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Sales professional Derek Traquair successfully introduced Prime Resins manhole chamber sealing grout and PSI Riser-Wrap heat shrink sleeves to permanently seal new manhole barrel joints against groundwater infiltration.

Riser-Wrap seals manholes against groundwater infiltration

Sundre, Alberta is a fast-growing town north-west of Calgary. To serve its growing population, the town commissioned a new sewage line in an area that had experienced severe flooding in the past. Susceptibility to flooding and a high water table meant that the manholes along this new service line would need to be sealed and protected from groundwater infiltration.  High Mountain Hoe was contracted for the line’s construction.

The designing engineer recommended PSI’s Riser-Wrap, a heat-shrink polyethylene sleeve, to seal the joints of the new manhole barrels to keep water from infiltrating the structures in that area. The Riser-Wrap was easily installed by the High Mountain Hoe crews.

The manholes were successfully sealed against rising ground water levels. Repeated inspections of these joints have shown that Riser-Wrap is a permanent solution for preventing water infiltration in new construction.

Martech’s leak calculator determined that just one leak in a joint would cost $1300.00 per year to treat. The materials cost for PSI Riser-Wrap was $200.00 per joint, giving the town of Sundre a payback of less than 30 days!

Prime Resins seals prevents groundwater infiltration at leaking pipe penetrations

Leaking pipe penetrations in other manholes meant the chambers needed to be rehabilitated before the service went on line. Other sealant products were unable to stop the groundwater infiltration.

Bob Vennard from High Mountain Hoe contacted Martech’s Derek Traquair to get technical support for this installation. Derek came to Sundre and worked with High Mountain Hoe to seal two of the chambers with Prime Resins Oakum and Prime-Flex 900 XLV. High Mountain Hoe then continued sealing chambers along the rest of the installation.

Contact Martech and use Riser-Wrap and Prime Resins to seal your underground infrastructure


Testimonial letter from High Mountain Hoe Service Ltd for Martech technical sales professional Derek Traquair:

From:
 Bob Vennard, High Mountain Hoe Service Ltd
 RR#1 Sundre, Alberta
 T0M 1X0

To whom it may concern:

This letter is in regards to our recent experience using Prime Resins polyurethane grouts and Pipeline Seal & Insulator (PSI) Riser Wrap for the sealing of below-grade structures against groundwater infiltration.

In the summer of 2008, the Town of Sundre contracted us to install a 10″ HPDE force main in the area of the Red Deer River and Bearberry Creek. The location of the construction had a very high water table and the design engineering firm, Brisbin & Sentis Engineering Inc., had specified the use of Riser-Wrap heat shrink polyethylene sleeves around the barrel joints of the manholes to prevent water infiltration. This installation proved to be successful as there have been no instances of groundwater leaking into any of the manhole barrel joints.

Separate from these barrel joints, three manholes experienced significant water infiltration around pipe penetrations at the bottom of manholes. Kevin Wiley from Brisbin & Sentis recommended Prime Resins polyurethane grouts as a sealant against this infiltration and suggested that we contact Derek Traquair at Martech for training and technical support.

On Septemer 10, 2008, Martech’s Derek Traquair came to Sundre and worked with our personnel to seal two of the manholes using Prime Resins Prime-Flex 900XLV sealant grout. This product proved to be successful and successive inspections of these manholes have shown the chamber has stayed dry since the repair.

Due to water migration, a new leak began around the pipe penetration of a third manhole. Our crews tried several different products by other manufacturers to seal this new infiltration until we were contacted again by Derek Traquair at Martech who was following up on the initial Prime-Flex repair. Derek made a second appointment and came to the site in Sundre on October 28, 2008. The Martech representative worked with our crew using Prime Resins dry oakum soaked in Prime-Flex 900XLV and Prime-Flex 900XLV injected behind the oakum to create a watertight seal.

High Mountain Hoe would like to thank Derek Traquair and Martech for providing this innovative solution to water infiltration as well as for their continued service and follow up on this project. We continue to work with Martech and recommend the use of PSI Riser-Wrap and Prime Resins for inflow and infiltration control.

Regards,

BOB VENNARD
 Owner
 High Mountain Hoe

A.R.I. Air Valves Saves Waterworks Time And Money In City Of Airdrie

Based on a track record of delivering on performance promises, A.R.I. combination air valves were once again specified for a new sewer forcemain by the City of Airdrie, Alberta.

A forcemain is a pressurized main pipe that can carry water or sewage. To achieve optimal performance from these critical pipelines, city infrastructure departments use air release and combination air valves on their forcemains.

The Airdrie Public Works Department first learned of A.R.I. air valves in 2003 when they were looking to replace the traditional combination air valves on the 350 mm 200 PSI water line connecting them to Calgary, several kilometers away. The existing 50 mm diameter air valves were corroded and cumbersome to work with in the chamber.

Local representatives at Martech introduced Dave Johnson and his crew to the advantages of the superior solution offered by the A.R.I. D-040 combination air valve. The A.R.I. air valve is NSF61 certified, 1/10th the weight of the existing valve, has a five year warranty and expels 4 times as much operational air. These features topped with a competitive price piqued Mr. Johnson’s interest and nine D-040 air valves were installed. To date, the A.R.I. air release valves have worked flawlessly in unheated insulated chambers when surface temperatures have dipped to -37°C.

This experience prompted the city to install A.R.I. air valves on the existing sewage forcemain to Calgary. A.R.I. model D-025 combination sewage air valves were selected for the existing 600 mm diameter forcemain. Although some of the valves were exposed to some grease plugging, as all air valves are, city crews found the light weight and ease of flushing to be a significant improvement over the original products. Although cleaning the A.R.I. air valves was easy to do on site, the city was quick to adopt A.R.I.’s suggestion to back-flush the air valves into the forcemain from surface with hot water. This modification was environmentally sound, simplified cleaning procedures, successfully minimized the need for confined space access and reduced costs.

In 2004, the city retained BSEI Engineering to design a new twin 600 mm diameter forcemain to handle Airdrie’s explosive growth (population 30,000 and still growing fast). BSEI engineers and the city maintenance team worked together closely to take full advantage of the experience with A.R.I. air release valves. The new chambers employ A.R.I. D-020 stainless steel air valves. The exhaust from each air valve is hard piped to the surface for venting and for remote attachment of back flush equipment. Isolating valves can also be operated from the surface. Once again, the A.R.I. air valves minimize or eliminate expensive confined space access! The new forcemain will be commissioned in the next few months, once the pump station is completed.

A.R.I. and Martech appreciate the innovative spirit and cooperation extended to us by the City of Airdrie Public Works Deptartment and BSEI Engineering.